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Topical Report:
Silicone Fluids


Tony O’Lenick
January 2008
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Silicone Fluids
  • Silicone fluids are a very important class of compounds.
  • They make up one of the largest class of silicones sold today.
  • They are called silicone fluids, silicone oil, methyl fluid, PDMS, but the INCI name is dimethicone.
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Silicone Synthesis
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Silicon
  • Step 1 Silicon form Quartz



  • SiO2 (Sand) + C (Wood)   ------------>
  •                                                  1700o C


  •                Si      and   Carbon Oxides
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Quartz
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Silicon
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Rochow (Direct) Process
  • Step 2  Rochow Process (Synthesis of Chlorosilanes)


  • Si + CH3Cl   --->  (CH3)2-Si-Cl2 (Predominate)
  •                               (CH3)3-Si-Cl
  •                                CH3-Si-Cl
  •                                 Si-Cl4
  •                                CH3HSiCl2
  •                               CH3HSiCl
  •                                Others



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Eugene G. Rochow
Father of Modern Silicone Chemistry
  • Eugene Rochow has made some of the most significant contributions to the study and commercialization of silicon compounds.



  • The “Direct Process” allowed for commercial usage over the older “Gringnard Process”. The “Direct Process now bears Rochow’s name.



  • Chemistry of Silicones (John Wiley) by Rochow published in 1946 is not only an extremely interesting historical work, but still contains some very enlightening data.
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Hydrolysate
  • Step 3  Hydrolysis of Rochow Chlorosilanes



  • Rochow Process Products + Water  ------>


  •                             Hydrolyzate  and  HCl



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Construction (Silicone Portion)

  •                                                                                          CH3
  •                                                                                           |
  • “M unit”   is monosubstituted                                O1/2-Si-CH3
  •                                                                                           |
  •                                                                                          CH3



  •                                                                                              CH3
  •                                                                                               |
  • “D unit”   is disubstituted                                       - O1/2 -Si- O1/2 -
  •                                                                                               |
  •                                                                                              CH3




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Construction (Silicone Portion)

  •                                                                                                                       O1/2
  •                                                                                                        |
  • “T unit”   is trisubstituted                                                 - O1/2 -Si- O1/2
  •                                                                                                        |
  •                                                                                                       CH3






  •                                                                                                            O1/2
  •                                                                                                            |
  • “Q unit” is Quadsubstituted                                                - O1/2 -Si- O1/2 -
  •                                                                                                            |
  •                                                                                                            O1/2






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Construction (Silicone Portion)
  • If organofunctional groups other than carbon are introduced, an “*” is  added to its designation.



  •                                                                                           CH3
  •                                                                                            |
  • “M* unit”   is monosubstituted                               -O1/2-Si-CH3
  •                                                                                            |
  •                                                                                           H


  •                                                                                           CH3
  •                                                                                            |
  • “D* unit”  is disubstituted                                      - O1/2-Si- O1/2 -
  •  with organofunctionality                                                |
  •                                                                                           H




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Construction (Silicone Portion)


  •                                                                                                                -O1/2
  •                                                                                                      |
  • “T* unit” is trisubstituted                                               - O1/2-Si- O1/2-
  •                  with organofunctionality                                           |
  •                                                                                                      H




  • There is no “Q* unit” since there is no possibility of functional groups.




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Construction
    • There are three types of construction of silicone polymers. They are:



  • Comb
  •                  CH3           CH3               CH3               CH3
  •                  |                  |                     |                     |
  •       CH3 --Si-O----(-----Si---O-)-50--( -Si----O-)-10----Si--- CH3
  •                   |                 |                     |                     |
  •                  CH3            CH3                R                   CH3
  •                 M              D50                 D*10                  M


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Construction
    •                      Terminal
  •          CH3           CH3                CH3
  •           |                 |                      |
  •    R--Si----O--(--- Si---O---)-50----Si---R
  •           |                 |                      |
  •          CH3           CH3                CH3


  •                 M*            D50                   M*



          • Multifunctional

  •          CH3         CH3                  CH3               CH3
  •           |              |                        |                    |
  • R----Si-O-----(--Si---O--)50 --(---Si----O---)-5---Si---R
  •           |              |                       |                     |
  •          CH3          CH3                R                  CH3


  •                M*            D50                     D*5                M*


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Silicone Fluids

  •   CH3    CH3      CH3
  •                             |             |           |
  • CH3 - Si- O- (-Si-O)n- Si - CH3
  •                             |             |            |
  •     CH3      CH3      CH3








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Synthesis of Silicone Fluids







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Silicone Fluids
  • Viscosity  25 C        Approximate
  •   (Centistokes)        Molecular Weight
  •  ----------------     -----------------
  •       50                  3,780


  •      200                  9,430


  •       350                 13,650


  •     1,000                 28,000


  •    60,000                116,500




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Molecular Weight?
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Silicone Fluids
  • Consider silicone fluid with a viscoisty of 200, such a product has a “molecular weight” of 9,430.


  •  Viscosity  25 C        Approximate
  •   (Centistokes)        Molecular Weight                 n value
  •      200                                 9,430                             125.2



  • The math for the number of “D” units is:



  • 9,430 – 164 (M groups) = 125.2
  •            74


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Silicone Fluids

  • Is compound really:


  •                           CH3    CH3            CH3
  •                             |            |                |
  •                CH3 - Si- O- (-Si-O)125.2- Si - CH3
  •                            |             |                |
  •                                  CH3      CH3           CH3


  •                           What does 125.2 mean as a subscript?






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Molecular Weight
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Molecular Weight
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Molecular Weight

  • Polymers unlike Hexane are not one compound, rather they are a mixture (composition) composed of a range of values, the average of which is 125.2 in our example.
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Molecular Weight


  • But what is the composition of this mixture and how do I assure it remains constant so my formulation does not change?
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Molecular Weight


  • What type of distributions exist?
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Polymeric Distribution
Standard
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The Number Average Molecular Weight Mn

  • total weight polymer molecules
  • total number of polymer molecules
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Non-standard Distributions
Mixture of two closely related materials
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Bimodals
Two materials with very different molecular weights
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Silicone Fluid Classification
Pure Materials (not blends)
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Volatile Silicones

  • Viscosity: Less than 5 cSt


  • Dodecamethylpentasiloxane (CAS# 141-63-9)  (Cyclic and volatile)


  •         0.65 cSt (CAS# 107-46-0)   (MM)


  •         1 cSt (CAS# 107-51-7)
  •         3 cSt (CAS # 63148-62-9)



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Volatile Silicones

  • They are used in a wide variety of antiperspirants, skin creams, skin lotions, suntan lotions, bath oils, hair care products etc.


  • Volatile Silicones possess low surface tensions and exhibit excellent spreadability.
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Low Viscosity Silicones


  • Viscosity less than 50cSt


  •           5cSt


  •         10cSt


  •         20cSt
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Low Viscosity Silicones


  • A primary use is as an ingredient in a number of personal care products due to their high spreadability, low surface tension and subtle skin lubricity.


  • These fluids are clear, tasteless, odorless and provide a non-greasy feel.


  • They are used in a wide variety of antiperspirants, skin creams, skin lotions, suntan lotions, bath oils, hair care products etc.
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Standard Viscosity Silicones

  • Polydimethylsiloxanes   (CAS# 63148-62-9)



  • Viscosity  50 -1,000cSt


      •        50 cSt
      •      100 cSt
      •      200 cSt
      •      350 cSt
      •      500 cSt
      •   1,000 cSt
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 High Viscosity Silicones
(CAS# 63148-62-9)



  • Viscosities 10,000cSt -60,000cSt


  •             10,000 cst


  •            60,000 cst




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Viscosity Reference
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Silicone Fluid Properties
  •                                                 Viscosity (cs)
  • Temperature (oC)     Silicone Fluid       Petroleum Oil
  •           100                            40                           11
  •             38                          100                         100
  •           -18                           350                     11,000
  •           -37                          660                    230,000


  • Silicone fluids have very good viscosity stability over a wide range of temperatures.
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