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Outline
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"Chemistry"
  • Chemistry
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Eugene G. Rochow
Father of Modern Silicone Chemistry
  • Eugene Rochow has made some of the most significant contributions to the study and commercialization of silicon compounds.



  • The “Direct Process” allowed for commercial usage over the older “Gringnard Process”. The “Direct Process now bears Rochow’s name.



  • Chemistry of Silicones (John Wiley) by Rochow published in 1946 is not only an extremely interesting historical work, but still contains some very enlightening data.
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Quartz
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Silicon
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Hydrolysate
  • Chlorosilanes


  • Si +  CH3Cl  ------>  Chlorosilanes
  •                                    Mixture


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Hydrolysate
  • Hydrolysis of Rochow Chlorosilanes



  • Rochow Process Products + Water  --->


  •                             Hydrolyzate  and  HCl



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Silicone Compounds
  • Performance is dictated by
  • 1. Construction,
  • 2. Functionalization
  •      and
  • 3. Derivatization



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Silicone Compounds
  • Construction relates to the make up of the silicone backbone.


  • Functionalization relates to the groups that are on the silicone backbone.


  • Derivatization relates to chemistry conducted on the groups added by Functionalization.
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Silicone Compounds
  • The “Construction” relates to the polymer backbone. It is prepared by reacting various silicone precursors to make the “silicone backbone”. The “M”, “D”, “T” are part of the construction.


  • The “Functionalization” relates to the functional groups that are present. They are generally a direct consequence of Si-H groups reacted with unsaturated groups in a process called “Hydrosilylation”.


  • “Construction” “Functionalization” and “Derivatization ” result in the properties of the compound. Both are rarely disclosed making proper selection of a product difficult.
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Construction
  • Polymer Backbone
  • Preparation
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Construction (Silicone Portion)

  • “M unit”   is monosubstituted








  • “D unit”   is disubstituted



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Construction (Silicone Portion)


  • “T unit”   is trisubstituted








  • “Q unit” is Quadsubstituted


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Construction (Silicone Portion)
  • If organofunctional groups other than carbon are introduced, an “*” is  added to its designation.



  • “M* unit”   is monosubstituted





  • “D* unit”  is disubstituted
  •  with organofunctionality





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Construction (Silicone Portion)


  • “T* unit” is trisubstituted
  •                  with organofunctionality




  • There is no “Q* unit” since there is no possibility of functional groups.




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Construction
    • There are three types of construction of silicone polymers. They are:
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Construction
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Functionalization
  • Hydrosilylation
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Just a Few Hydrosilylatable Olefins
  • Alkoxylated allyl alcohol
  •                  CH2=CH-CH2-O-(EO)a-(PO)b-(EO)cH


  • Alpha olefin   CH2=CH- (CH2)n CH3


  • Fluoro alpha olefin   CH2=CH-CH2- (CF2)n CF3


  •  Ester  CH2=CH-(CH2)8-C(O)-OCH3


  • Combinations
  •                                       Multifunctionals


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Construction / Functionalization
  • The “construction” is the molecular knitting machine that makes the silicone backbone.


  • The “Functionalization” is the “Lego Set” of appendages that provide additional functionality.


  • “Construction” without “Functionalization” results in silicone homopolymers like fluids.


  • “Functionalization” is not possible without “Construction”.
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Group Opposites

  • Hydrophilic  (water loving)                   Hydrophobic (water hating)
  • Oleophilic   (oil loving)                         Oleophobic    (oil hating)
  •  Siliphilic      (silicone loving)               Siliphobic       (silicone hating)


  • Hydrophobic (water hating) materials can be either oleophilic or siliphilic.
  • Oleophobic   (oil hating) materials may be either hydrophilic or siliphilic.
  •  Siliphobic   (silicone hating) materials may be either oleophilic or hydrophilic.


  • This means that a hydrophobic fiber can be treated with silicone or with hydrocarbon.
  • If treated with silicone, the fiber will also be oleophobic. If treated with oil, the fiber will also be siliphobic.
  • For application in waterproofing fibers, selection of the proper molecule is critical. Improper selection will result in unacceptable oil staining.