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- Eugene Rochow has made some of the most significant contributions to the
study and commercialization of silicon compounds.
- The “Direct Process” allowed for commercial usage over the
older “Gringnard Process”. The “Direct Process now
bears Rochow’s name.
- Chemistry of Silicones (John Wiley) by Rochow published in 1946 is not
only an extremely interesting historical work, but still contains some
very enlightening data.
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- Chlorosilanes
- Si + CH3Cl ------> Chlorosilanes
-
Mixture
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- Hydrolysis of Rochow Chlorosilanes
- Rochow Process Products + Water
--->
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Hydrolyzate and HCl
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- Performance is dictated by
- 1. Construction,
- 2. Functionalization
- and
- 3. Derivatization
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- Construction relates to the make up of the silicone backbone.
- Functionalization relates to the groups that are on the silicone
backbone.
- Derivatization relates to chemistry conducted on the groups added by
Functionalization.
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- The “Construction” relates to the polymer backbone. It is
prepared by reacting various silicone precursors to make the
“silicone backbone”. The “M”, “D”,
“T” are part of the construction.
- The “Functionalization” relates to the functional groups
that are present. They are generally a direct consequence of Si-H groups
reacted with unsaturated groups in a process called
“Hydrosilylation”.
- “Construction” “Functionalization” and
“Derivatization ” result in the properties of the compound.
Both are rarely disclosed making proper selection of a product
difficult.
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- Polymer Backbone
- Preparation
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- “M unit”
is monosubstituted
- “D unit”
is disubstituted
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- “T unit”
is trisubstituted
- “Q unit” is Quadsubstituted
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- If organofunctional groups other than carbon are introduced, an
“*” is added to
its designation.
- “M* unit”
is monosubstituted
- “D* unit” is
disubstituted
- with organofunctionality
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- “T* unit” is trisubstituted
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with organofunctionality
- There is no “Q* unit” since there is no possibility of
functional groups.
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- There are three types of construction of silicone polymers. They are:
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- Alkoxylated allyl alcohol
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CH2=CH-CH2-O-(EO)a-(PO)b-(EO)cH
- Alpha olefin CH2=CH-
(CH2)n CH3
- Fluoro alpha olefin CH2=CH-CH2-
(CF2)n CF3
- Ester CH2=CH-(CH2)8-C(O)-OCH3
- Combinations
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Multifunctionals
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- The “construction” is the molecular knitting machine that
makes the silicone backbone.
- The “Functionalization” is the “Lego Set” of
appendages that provide additional functionality.
- “Construction” without “Functionalization”
results in silicone homopolymers like fluids.
- “Functionalization” is not possible without
“Construction”.
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- Hydrophilic (water
loving)
Hydrophobic (water hating)
- Oleophilic (oil
loving)
Oleophobic
(oil hating)
- Siliphilic (silicone
loving)
Siliphobic (silicone
hating)
- Hydrophobic (water hating) materials can be either oleophilic or
siliphilic.
- Oleophobic (oil
hating) materials may be either hydrophilic or siliphilic.
- Siliphobic (silicone hating) materials
may be either oleophilic or hydrophilic.
- This means that a hydrophobic fiber can be treated with silicone or with
hydrocarbon.
- If treated with silicone, the fiber will also be oleophobic. If treated
with oil, the fiber will also be siliphobic.
- For application in waterproofing fibers, selection of the proper
molecule is critical. Improper selection will result in unacceptable oil
staining.
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